Nuclear Weapons

The Department of Energy (DOE), which manages the nation's stockpile of nuclear weapons, lacks the ability to produce a key nuclear weapons component for use in the stockpile. The component is a trigger, or "pit," which is made from plutonium and is needed to start a chain reaction in a nuclear weapon. DOE lost its capability to make pits when production stopped at DOE's Rocky Flats Plant in Colorado in 1989. DOE is reestablishing the capability to manufacture pits at its Los Alamos National Laboratory in New Mexico. This report discusses (1) DOE's plans and schedules for reestablishing the manufacturing of pits at Los Alamos, (2) the costs associated with these efforts, and (3) unresolved issues regarding the manufacturing of pits between the Defense Department and DOE.

GAO noted that: (1) DOE's plans for reestablishing the production of pits at Los Alamos National Laboratory have changed and are still evolving; (2) DOE expects to have only a limited capacity online by fiscal year (FY) 2007; (3) specifically, DOE plans to reestablish its capability to produce war reserve pits for one weapons system by FY 2001 and plans to have an interim capacity of 20 pits per year online by FY 2007; (4) this planned capacity differs from the goal that DOE established in FY 1996 to produce up to 50 pits per year by fiscal 2005; (5) DOE has not decided what the final production capacity at Los Alamos will be; (6) DOE has done little to develop a contingency plan for the large-scale manufacturing of pits (150-500 pits per year); (7) large-scale manufacturing would be necessary if a systemwide problem were identified with pits in the stockpile; (8) the current estimated costs for establishing and operating DOE's pit-manufacturing mission total over $1.1 billion from FY 1996 through fiscal 2007; (9) this estimate does not include over $490 million in costs for other activities that are not directly attributable to the mission but are needed to support a wide variety of defense-related activities; (10) GAO also noted that some key cost and managerial controls related to DOE's pit-manufacturing mission are either in the formative stages of development or do not cover the mission in its entirety; (11) DOD and DOE have discussed, but not resolved, important issues regarding: (a) changes in the manufacturing processes that will be used to produce pits at Los Alamos; and (b) the pit-manufacturing capacity planned by DOE; (12) officials from various DOD organizations have expressed concerns about the equivalence of Los Alamo's pits to the pits previously manufactured at Rocky Flats because some manufacturing processes will be new at Los Alamos and are different from those previously used by Rocky Flats; (13) also, officials from various DOD organizations are not satisfied that DOE's current or future capacity plans will be sufficient to meet the stockpile's needs; (14) various DOD organizations have performed preliminary analyses of the capacity needed to support the stockpile; (15) on the basis of these analyses, some of these officials believe that the stockpile's needs exceed the 20-pits-per-year capacity that DOE may establish in the future; (16) however, DOD officials said that they will be unable to give detailed pit-manufacturing requirements until the lifetime of pits is more clearly specified by DOE; and (17) DOE is currently studying this issue.

Recommendations

Our recommendations from this work are listed below with a Contact for more information. Status will change from "In process" to "Open," "Closed - implemented," or "Closed - not implemented" based on our follow up work.

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