NASA's James Webb Space Telescope

Knowledge-Based Acquisition Approach Key to Addressing Program Challenges Gao ID: GAO-06-634 July 14, 2006

The National Aeronautics and Space Administration's (NASA) James Webb Space Telescope (JWST) is being designed to explore the origins and nature of the universe. It should allow scientists to look deeper into space--and thus farther back in time--than ever before. The program, however, has experienced cost growth of more than $1 billion and its schedule has slipped nearly 2 years. NASA recently restructured the program and now anticipates a launch no sooner than June 2013. Because of the cost and schedule problems, under the Comptroller General's authority, we reviewed the JWST program to determine the extent to which this procurement follows NASA acquisition policy and GAO best practices for ensuring that adequate product knowledge is used to make informed investment decisions

Although the JWST program recently revised its acquisition strategy to conform to NASA's acquisition policies, the program still faces considerable challenges because it has not fully implemented a knowledge-based approach, which our past work has shown is often a key factor in program success. In a recent report, we made recommendations that NASA take steps to ensure that projects follow a knowledge-based approach for product development. NASA concurred and revised its acquisition policy. When we initiated our work and before the JWST program's recently revised acquisition strategy, program officials intended to have NASA commit to program start, which is the end of the formulation phase and the beginning of the implementation phase, with immature technologies, according to best practices, and without a preliminary design. During our review, we discussed these shortfalls with NASA officials, and they revised their acquisition strategy to conform to NASA policy. However, the current strategy still does not fully incorporate a knowledge-based approach which ensures that resources match requirements in terms of knowledge, time, and money before program start. If program officials follow the current plan, the maturity of key technologies may not be adequately tested prior to program start. In addition, it appears the program will not have sufficient funding resources to ensure the program's success. In light of the fiscally constrained environment the federal government and NASA will face in the years ahead, adopting a knowledge-based approach will not only increase the JWST program's chances for success but also lay the foundation for comparison between competing programs.

Recommendations

Our recommendations from this work are listed below with a Contact for more information. Status will change from "In process" to "Open," "Closed - implemented," or "Closed - not implemented" based on our follow up work.

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GAO-06-634, NASA's James Webb Space Telescope: Knowledge-Based Acquisition Approach Key to Addressing Program Challenges This is the accessible text file for GAO report number GAO-06-634 entitled 'NASA's James Webb Space Telescope: Knowledge-Based Acquisition Approach Key to Addressing Program Challenges' which was released on July 13, 2006. This text file was formatted by the U.S. Government Accountability Office (GAO) to be accessible to users with visual impairments, as part of a longer term project to improve GAO products' accessibility. Every attempt has been made to maintain the structural and data integrity of the original printed product. Accessibility features, such as text descriptions of tables, consecutively numbered footnotes placed at the end of the file, and the text of agency comment letters, are provided but may not exactly duplicate the presentation or format of the printed version. The portable document format (PDF) file is an exact electronic replica of the printed version. We welcome your feedback. Please E-mail your comments regarding the contents or accessibility features of this document to Webmaster@gao.gov. This is a work of the U.S. government and is not subject to copyright protection in the United States. It may be reproduced and distributed in its entirety without further permission from GAO. Because this work may contain copyrighted images or other material, permission from the copyright holder may be necessary if you wish to reproduce this material separately. Report to Congressional Committees: United States Government Accountability Office: GAO: July 2006: NASA'S James Webb Space Telescope: Knowledge-Based Acquisition Approach Key to Addressing Program Challenges: James Webb Space Telescope: GAO-06-634: GAO Highlights: Highlights of GAO-06-634, a report to congressional committees Why GAO Did This Study: The National Aeronautics and Space Administration‘s (NASA) James Webb Space Telescope (JWST) is being designed to explore the origins and nature of the universe. It should allow scientists to look deeper into space”and thus farther back in time”than ever before. The program, however, has experienced cost growth of more than $1 billion and its schedule has slipped nearly 2 years. NASA recently restructured the program and now anticipates a launch no sooner than June 2013. Because of the cost and schedule problems, under the Comptroller General‘s authority, we reviewed the JWST program to determine the extent to which this procurement follows NASA acquisition policy and GAO best practices for ensuring that adequate product knowledge is used to make informed investment decisions What GAO Found: Although the JWST program recently revised its acquisition strategy to conform to NASA‘s acquisition policies, the program still faces considerable challenges because it has not fully implemented a knowledge-based approach, which our past work has shown is often a key factor in program success. In a recent report, we made recommendations that NASA take steps to ensure that projects follow a knowledge-based approach for product development. NASA concurred and revised its acquisition policy. When we initiated our work and before the JWST program‘s recently revised acquisition strategy, program officials intended to have NASA commit to program start, which is the end of the formulation phase and the beginning of the implementation phase, with immature technologies, according to best practices, and without a preliminary design. During our review, we discussed these shortfalls with NASA officials, and they revised their acquisition strategy to conform to NASA policy. However, the current strategy still does not fully incorporate a knowledge-based approach which ensures that resources match requirements in terms of knowledge, time, and money before program start. If program officials follow the current plan, the maturity of key technologies may not be adequately tested prior to program start. In addition, it appears the program will not have sufficient funding resources to ensure the program‘s success. In light of the fiscally constrained environment the federal government and NASA will face in the years ahead, adopting a knowledge-based approach will not only increase the JWST program‘s chances for success but also lay the foundation for comparison between competing programs. Figure: Conceptual Drawing of NASA's JWST. [See PDF for Image] [End of Figure] What GAO Recommends: GAO recommends that the NASA administrator: (1) direct the JWST program to fully apply a knowledge-based acquisition approach to ensure that adequate knowledge is attained at key decision points and also to hold the program accountable and (2) instruct the JWST program to continue to adhere to NASA acquisition policy and go forward only after demonstrating that it is meeting incremental knowledge markers and has sufficient funds to execute the program. NASA concurred with GAO‘s recommendations. [Hyperlink, http://www.gao.gov/cgi-bin/getrpt?GAO-06-634]. To view the full product, including the scope and methodology, click on the link above. For more information, contact Allen Li at (202) 512- 4841 or lia@gao.gov. [End of Section] Contents: Letter: Results in Brief: Background: JWST's Revised Strategy Does Not Fully Incorporate a Knowledge-Based Approach That Could Reduce Risks and Better Inform Decision Making: Conclusions: Recommendations for Executive Action: Agency Comments and Our Evaluation: Appendix I: Scope and Methodology: Appendix II: Technology Readiness Levels: Appendix III: Comments from the National Aeronautics and Space Administration: Appendix IV: GAO Contact and Staff Acknowledgments: Related GAO Products: Figures: Figure 1: Conceptual Drawing of NASA's JWST: Figure 2: Comparison of NASA's Life Cycle with a Knowledge-Based Acquisition Life Cycle: Figure 3: Technology Maturity Levels for Product Development: Abbreviations: CSA: Canadian Space Agency: ESA: European Space Agency: JWST: James Webb Space Telescope: KP1: Knowledge point 1: NARN: on-advocate Review: NASA: National Aeronautics and Space Administration: PDR: Preliminary Design Review: TRL: Technology Readiness Levels: United States Government Accountability Office: Washington, DC 20548: July 14, 2006: Congressional Committees: As the expected follow-on to the tremendously successful Hubble Space Telescope, the National Aeronautics and Space Administration's (NASA) James Webb Space Telescope (JWST) is being designed to explore the early universe and allow scientists to shed light on the origins and nature of the universe by allowing them to look deeper into space--and thus farther back in time--than ever before. Recently, however, NASA acknowledged that the program[Footnote 1] has experienced cost growth exceeding $1 billion--which increased its life-cycle cost estimate from $3.5 billion to $4.5 billion--and its schedule has slipped nearly 2 years. The agency restructured the program and is now anticipating a launch no sooner than June 2013. Because of the restructuring and past cost and schedule problems, we reviewed the program to determine the extent to which the JWST program's acquisition strategy follows NASA acquisition policy and Government Accountability Office (GAO) best practices for ensuring that adequate product knowledge is used to make informed investments. We conducted our work under the Comptroller General's authority and are addressing this report to you because of your committee's or subcommittee's interest in NASA activities. To assess the extent to which the JWST acquisition strategy follows NASA policy and GAO best practices for ensuring readiness to proceed into implementation, we reviewed NASA policy guidance and compared it with the JWST program's acquisition strategy. We also benchmarked the JWST acquisition strategy to best practices. We interviewed NASA and contractor officials to clarify our understanding of the program's management approach and technology development plan. We analyzed cost and schedule information and discussed the impact of the investment in the JWST on other NASA programs with NASA officials. We attended two design reviews, including one at the prime contractor's facility. We performed our review from August 2005 through May 2006 in accordance with generally accepted government auditing standards. Results in Brief: Although the JWST program recently revised its acquisition strategy to conform to NASA's acquisition policies, the program still faces considerable challenges because it has not fully implemented a knowledge-based approach. Our past work on the best practices of product developers in government and industry has found that using a knowledge-based approach is often a key factor in program success. We recently made recommendations that NASA take steps to ensure that projects follow a knowledge-based approach for product development.[Footnote 2] NASA concurred and revised its acquisition policy. When we initiated our work and before the JWST program's recently revised acquisition strategy, program officials intended to have NASA commit to the program and start implementation with immature technologies, according to best practices, and without a preliminary design. During our review, we discussed these shortfalls with NASA officials, and they revised their acquisition strategy to conform to NASA policy. However, the current strategy still does not fully incorporate a knowledge-based approach that ensures that resources match requirements in terms of knowledge, time, and money before program start, which is the end of the formulation phase and the beginning of the implementation phase. If program officials follow the current plan, the maturity of key technologies may not be adequately tested prior to program start. For example, a test to demonstrate critical performance parameters is scheduled to occur after the program start decision and some planned test items may not provide the validity needed to adequately verify technology maturity. In addition, it appears the program will not have sufficient funding resources to ensure the program's success. According to a review conducted by NASA's Independent Program Assessment Office, the program's contingency funding is too low and phased in too late in the program to support the planned launch date and provide the necessary resources to address as yet unforeseen problems. In light of the fiscally constrained environment the federal government and NASA will face in the years ahead, adopting a knowledge-based approach will not only increase the JWST program's chances for success but also lay the foundation for comparison between competing programs. As more programs, such as the JWST, move into implementation, using a knowledge-based approach will allow NASA to assess these development efforts in a consistent format to confirm the continued viability of the investment. To increase the JWST program's chances of successful product development and to better inform NASA's decision-making process, we are recommending that the NASA Administrator (1) direct the JWST program to apply a knowledge-based acquisition approach, including incremental markers, to ensure that adequate knowledge is attained at key decision points and to hold the program accountable and (2) instruct the JWST program to continue to adhere to NASA acquisition policy and base the program's go/no-go decision not only on adherence to that policy, but also on demonstrating that it is meeting incremental knowledge markers and that adequate funds are available to execute the program. In written comments on a draft of this report, NASA concurred with our recommendations. NASA's comments are included in their entirety in appendix III. Background: The JWST--identified by the National Research Council as the top priority new initiative for astronomy and physics for the current decade--is a large deployable space-based observatory being developed to study and answer fundamental questions ranging from the formation and structure of the universe to the origin of planetary systems and the origins of life. Often referred to as the replacement to Hubble, the JWST is more of a next generation telescope--one that scientists believe will be capable of seeing back to the origins of the universe (Big Bang). The JWST will have a large, segmented primary mirror--6.5 meters (about 21 feet) in diameter--which is a leap ahead in technology over the last generation of mirrors. The observatory requires a sunshield approximately the size of a tennis court to allow it to cool to the extremely cold temperature (around 40 degrees Kelvin, or minus 388 degrees Fahrenheit) necessary for the telescope and science instruments to work. The mirror and the sunshield--both critical components--must fold up to fit inside the launch vehicle and open to their operational configuration once the JWST is in orbit. In addition, the observatory will house science instruments--such as a near- infrared[Footnote 3] camera, a near-infrared spectrograph,[Footnote 4] a mid-infrared instrument, and a fine guidance sensor--to enable scientists to conduct various research activities. Figure 1: Conceptual Drawing of NASA's JWST: [See PDF for image] Source: Northrup Grumman Corporation. [End of figure] The JWST is an international collaboration among the United States, the European Space Agency (ESA), and the Canadian Space Agency (CSA). ESA will provide the near-infrared spectrograph science instrument, the optical bench assembly of the mid-infrared instrument, and the launch of the JWST by means of an Ariane 5 expendable launch vehicle. CSA's contribution will be the fine guidance sensor to enable stable pointing. Recently, the JWST program recognized significant cost growth and schedule slippage. In March 2005, NASA identified about $1 billion cost growth, which increased the JWST's life-cycle cost estimate from $3.5 billion to $4.5 billion. In addition, the program's schedule slipped nearly 2 years. As a result, the program began a series of re- baselining efforts to revise its acquisition strategy. In summer 2005, NASA Headquarters chartered two independent review teams--an Independent Review Team from NASA's Independent Program Assessment Office and a Science Assessment Team--to evaluate the program. The Independent Review Team was charged with examining the program's new cost/schedule/ technical baseline and reported in mid-April 2006 that (1) the JWST's scientific performance met the expectations of the science community, (2) the technical content was complete and sound, and (3) the Goddard Space Flight Center and contractor teams were effective. However, the team was concerned about the program's early year funding constraints. The Science Assessment Team, an international team of outside experts, was established to evaluate scientific capabilities of the JWST in the 2015 time frame in light of other astronomical facilities that would be available. The team concluded that the financial savings gained from the reduction in the size of the primary mirror area would not be worth the resultant loss of scientific capabilities. The team recommended relaxing some science requirements and simplifying other aspects of the mission, such as integration and testing, to reduce the program's cost risk. For example, the team recommended relaxing the contamination requirements, allowing the project to test the mirrors using an innovative approach that will reduce costs. The team also recommended that the JWST de-emphasize the shorter wavelengths, since other astronomical facilities would be available to cover that range. JWST's Revised Strategy Does Not Fully Incorporate a Knowledge-Based Approach That Could Reduce Risks and Better Inform Decision Making: The JWST program recently revised its acquisition strategy to conform to NASA's acquisition policies; however, the program still faces considerable challenges. GAO best practices work has found that using a knowledge-based approach is a key factor in program success. When we initiated our work and before the program's recently revised acquisition strategy, program officials intended to have NASA commit to the program and start implementation with immature technologies, according to best practices, and without a preliminary design. During our review, we discussed these shortfalls with NASA officials, and they revised their acquisition strategy to align their decision milestones in accordance with NASA acquisition policy. While this is a good step, the current strategy does not fully incorporate a knowledge-based approach that could reduce the program's risks by ensuring that resources match requirements at program start. By closely following a knowledge-based approach, the JWST program will increase its chances for success and better inform NASA's decision making. Immature Technologies, Design Challenges, and Testing Restrictions Still Pose Risks: The JWST contains several innovations, including lightweight optics, a deployable sunshield, and a folding segmented mirror. Although the program began risk reduction activities early to develop and mature some technologies, such as the lightweight segmented folding mirror, the program is challenged with maturing some of its other critical technologies. For example, the sunshield, which consists of five layers of membranes, must be folded for launch but then unfurled to its operational configuration--with enough tension to prevent wrinkle patterns that could interfere with the telescope's mirrors, but not so much tension to cause tears in the fabric. The sunshield must also be aligned with the rest of the observatory so that only the top layer of the sunshield is visible to the primary mirror and a correct angle between the observatory and the sun and other heat-radiating bodies is maintained to enable the telescope and science instruments to preserve the very cold temperature--about 40 degrees Kelvin--critical for achieving the JWST's mission. In addition, using passive cooling devices, such as heat switches, to allow specific areas of the telescope to cool down, represent additional challenges since these items will be used in new configurations. NASA also recently substituted the cryo-cooler used for the mid-infrared instrument for a lower technology component to save mass. According to JWST officials, the program recently awarded the development contract for the cryo- cooler. In addition, the micro shutter array, which will allow the JWST to program specific patterns of the electromagnetic spectrum for viewing, is a new technology being developed by the Goddard Space Flight Center and is still at a relatively low level of maturity. JWST officials acknowledge that they are concerned about maturing the cryo- cooler and the micro shutter array. In addition, the program also faces design challenges related to the launch vehicle and the observatory's stability. For example, program officials told us that they may need to request a waiver because the telescope will not fit within the criteria limits of the launch vehicle's envelop without making design modifications. Furthermore, due to the late selection of the launch vehicle, the project office and prime contractor are just beginning to discuss interfaces, transportation at the launch site, and the additional space issue with Ariane 5 officials. Also, the project faces the unresolved problem of finding the best way to keep the observatory stable. The large sunshield, observatory attitude changes, and other effects conspire to produce unbalanced torques, which can make the observatory unstable. The project continues to look at ways to resolve this problem, including thrusters to rebalance the observatory, but project officials say this will continue to be a challenge. Another overriding concern is NASA's inability to test the entire observatory in its operational environment, since there is no test facility in the United States large enough to perform this test. The plan is to incrementally test components and subsystems on the ground in laboratories simulating the observatory's operational environment and to make extensive use of modeling and simulation. According to the memorandum summarizing the January 2006 System Definition Review, a key concern is that the JWST is pushing the limits of ground test facilities and cannot be tested at the observatory level; therefore, requiring complicated integration and testing with a series of subsystem tests and analyses. In its April 2006 assessment of the JWST program, the Independent Review Team reported that there are several exceptions to the "test as you fly"[Footnote 5] guideline and that mitigation strategies need to be developed before the end of the preliminary design phase. Containing Further Cost Growth and Schedule Slippage: In March 2005, the JWST program recognized that its cost had grown by about $1 billion, increasing the JWST's life-cycle cost estimate from $3.5 billion to $4.5 billion. About half of the cost growth was due to schedule slippage--a 1-year schedule slip because of a delay in the decision to use an ESA-supplied Ariane 5 launch vehicle and an additional 10-month slip caused by budget profile limitations in fiscal years 2006 and 2007. More than a third of the cost increase was caused by requirements and other changes. An increase in the program's contingency funding accounted for the remainder--about 12 percent--of the growth. Despite an increase in the program's contingency funding, the Independent Review Team found that the contingency funding is still inadequate. In its April 2006 assessment of the JWST program's re- baselining, the Independent Review Team expressed concern over the program's contingency funding, stating that it is too low and phased in too late. According to the team, the program's contingency from 2006 through 2010 of only $29 million, or about 1.5 percent,[Footnote 6] after "liens" and "threats"[Footnote 7] is inadequate.[Footnote 8] The team also stated that a 25 percent to 30 percent total contingency is appropriate for a program of this complexity. The program's total contingency is only about 19 percent. The team warned that because of the inadequate contingency, the program's ability to resolve issues, address program risk areas, and accommodate unknown problems is very limited. Therefore, the team concluded that from a budget perspective, the re-baselined program is not viable for a 2013 launch. The team recommended that before the Non-Advocate Review (NAR)[Footnote 9] leading to program start, steps should be taken by the Science Mission Directorate to assure that the JWST program contains an adequate time- phased funding contingency to secure a stable launch date. The JWST program remains at risk of incurring additional cost growth and schedule slippage because of the technical challenges that must be resolved--immature technologies, design challenges, and testing restrictions. Our best practices work indicates that immature technology increases the risk of cost increases and schedule slips. Unresolved technology challenges can cascade through a product development cycle often resulting in an unstable design that will require more testing and thus more time and money to fix the problems. Subsequently, it will be difficult to prepare a reliable cost estimate until these challenges are resolved. Knowledge-Based Approach Key to Overcoming Challenges: Our past work on the best practices of product developers in government and industry has found that the use of a knowledge-based approach is a key factor in successfully addressing challenges such as those faced by the JWST program. Over the last several years, we have undertaken a body of work on how leading developers in industry and government use a knowledge-based approach to deliver high quality products on time and within budget.[Footnote 10] A knowledge-based approach to product development efforts enables developers to be reasonably certain that, at critical junctures or "knowledge points" in the acquisition life cycle, their products are more likely to meet established cost, schedule, and performance baselines and therefore provides them with information needed to make sound investment decisions. The marker for the first juncture--knowledge point 1 (KP1)--occurs just prior to program start. At KP1, the customer's requirements match the product developer's resources in terms of knowledge, time, and money. At KP 2, the product design is stable, and production processes are mature at KP 3. Product development efforts that have not followed a knowledge-based approach can frequently be characterized by poor cost, schedule, and performance outcomes. We recently reported that NASA's revised acquisition policy for developing flight systems and ground support projects incorporates some aspects of the best practices used by successful developers.[Footnote 11] For example, NASA policy requires projects to conduct a major decision review--NAR--before moving from formulation to implementation. Further, before moving from formulation to implementation, projects must validate requirements and develop realistic cost and schedule estimates, human capital plans, a preliminary design, and a technology plan--all key elements for matching needs to resources before commitment to a major investment is made at project start. Figure 2 compares NASA's life cycle with a knowledge-based acquisition life cycle. Figure 2: Comparison of NASA's Life Cycle with a Knowledge-Based Acquisition Life Cycle: [See PDF for image] Sources: NASA and GAO analysis. [End of figure] While the policy incorporates elements of a knowledge-based approach, we also reported that NASA's acquisition policies lack the necessary requirements to ensure that programs proceed and are funded only after an adequate level of knowledge at key junctures. For example, NASA policy does not require that programs demonstrate technologies at high levels of maturity at program start. Further, although NASA policy does require project managers to establish a continuum of technical and management reviews, the policy does not specify what these reviews should be nor does it require major decision reviews at other key points in a product's development. These best practices could be used to further reduce program risks. In order to close the gaps between NASA's current acquisition environment and best practices on knowledge-based acquisition, we recommended that NASA take steps to ensure that NASA projects follow a knowledge-based approach for product development. Specifically, we recommended that NASA (1) in drafting its systems engineering policy, incorporate requirements for flight systems and ground support projects to capture specific product knowledge by key junctures in project development and use demonstration of this knowledge as exit criteria for decision making at key milestones and (2) revise NASA Procedural Requirements 7120.5C to institute additional major decision reviews following the NAR for flight systems and ground support projects, which result in recommendations to the appropriate decision authority at key milestones. NASA concurred with our recommendations and agreed to revise its policies. One of the resources needed at program start is mature technology. Our best practices work has shown that technology readiness levels (TRL)[Footnote 12]--a concept developed by NASA--can be used to gauge the maturity of individual technologies. Specifically, TRL 6-- demonstrating a technology as a fully integrated prototype in a realistic environment--is the level of maturity needed to minimize risks for space systems entering product development. To achieve TRL 6, technology maturity must be demonstrated in a relevant environment using a prototype or model. (See app. II for a detailed description and definition of TRLs and test environments.) Figure 3: Technology Maturity Levels for Product Development: [See PDF for image] Source: HAO> [End of figure] A knowledge-based approach also involves the use of incremental markers to ensure that the required knowledge has been attained at each critical juncture. For example, exit criteria at KP1 should include demonstrated maturity of critical technologies, completed trade-offs and finalized requirements, and initial cost and schedule estimates using results from the preliminary design review. The approach ensures that managers will (1) conduct activities to capture relevant product development knowledge, (2) provide evidence that knowledge was captured, and (3) hold decision reviews to determine that appropriate knowledge was captured to allow a move to the next phase. If the knowledge attained at each juncture does not justify the initial investment, the project should not go forward and additional resources should not be committed. Risks Not Fully Addressed by Recently Revised Acquisition Strategy: Prior to the program's recent acquisition strategy revision, program officials were not following NASA acquisition policy[Footnote 13] and were set to commit to the program and start implementation with immature technologies, according to best practices, and without a preliminary design. For instance, the schedule called for convening the NAR before the end of preliminary design. NASA policy indicates that the NAR and Preliminary Design Review (PDR) should be aligned. Even at the pre-NAR[Footnote 14] in July 2003, the plan had been to have the NAR before the PDR,[Footnote 15] although the two reviews were closer together than the more recent plan. During our review, we discussed these shortfalls with NASA officials. To their credit, they revised their acquisition strategy to conform to NASA policy. Currently, the mission NAR--upon which the program start decision will be based--will be aligned with the mission PDR (scheduled for March 2008). We believe this is a positive step, since it will ensure that a preliminary design--a key element for matching needs to resources--is established before program start. The revised strategy also splits the NAR into two parts--a technical NAR and a mission NAR. The purpose of the technical NAR (scheduled for January 2007) will be to determine whether the project has successfully retired its invention risk, i.e., critical technologies have achieved TRL 6, according to a NASA official. Technology issues will not be revisited after the technical NAR unless problems arise. However, it is unclear if the critical technologies will be demonstrated to a level of fidelity required by best practices at the technical NAR. Furthermore, the strategy does not fully incorporate a knowledge-based approach that could address the program's risks by ensuring--through the use of exit criteria--that resources match requirements in terms of knowledge, time, and money before program start. For example: * Under a knowledge-based approach, adequate testing is required to demonstrate that key technologies are mature--at TRL 6--prior to program start. This is particularly important for the JWST, given the program's challenges with testing restrictions and the fact that the observatory cannot be serviced in space. In some cases, such as the sunshield, backup technologies do not exist, thus increasing the importance of adequately maturing and testing critical technologies. If key components--like the sunshield--fail, then the entire observatory will be lost. This requires greater fidelity in the testing, even as early as demonstrating the maturity of key technologies prior to program start. To achieve TRL 6 (the maturity level required by best practices for program start), technology maturity must be demonstrated as a representative model or prototype--which is very close to the actual system in form, fit, and function--in a relevant environment. However, there is risk that the current JWST technology development plan will not result in the appropriate demonstration of technology maturity. For example, the half-scale thermal vacuum test of the entire observatory[Footnote 16] at Johnson Space Center is currently planned for September 2008, and so the knowledge gained regarding the maturity of the sunshield's thermal and dynamic performance[Footnote 17] is pushed out 6 months beyond the PDR/NAR/program start date of March 2008. When JWST program officials briefed us in August 2005, the TRL levels for thermal and dynamic performance of the sunshield were both assessed to be at TRL 4, and the plan to get to TRL 6 was to test these subsystems during this half-scale thermal vacuum test. However, in fall 2005 program officials reviewed the technology development plan and concluded that only the materials for the sunshield's membrane are technology development items, while other items affecting the configuration and deployment of the sunshield--such as thermal and dynamic performance--are considered engineering challenges. JWST officials stated that earlier testing of sample materials demonstrated the sunshield's thermal performance and a demonstration using a 1/10th scale model demonstrated dynamic performance[Footnote 18] and satisfied TRL 6 requirements. However, we have found in our best practices work that demonstrating a technology to a TRL 6 typically involves demonstrating that a prototype--close to the form, fit, and functionality intended for the product--has been demonstrated in an environment that closely represents the anticipated operational environment. In our past review of development programs, we have found that if this level of maturity is not demonstrated before a product development effort is launched, a program increases the likelihood of cost growth and schedule delays as it tries to close the knowledge gap between the technologies' maturity level and the product's design requirements. * The JWST program's inadequate contingency runs contrary to another premise of a knowledge-based approach--having sufficient resources in terms of funding available to ensure a program's success. As discussed in an earlier section, the Independent Review Team stated that the program's contingency from 2006 through 2010 of only about 1.5 percent after "liens" and "threats" is inadequate. The team warned that, because of the inadequate contingency, the program's ability to resolve issues, address program risk areas, and accommodate unknown problems is very limited. The team concluded that, from a budget perspective, the re-baselined program is not viable for a 2013 launch. Knowledge-Based Approach Would Allow the JWST Program to Better Inform NASA's Decision-Making Process: A good basis for making informed investment decisions is essential in the fiscally constrained environment that now exists across the federal government. Our nation faces large, growing, and structural long-term fiscal imbalances. Given the severity of those fiscal challenges and the wide range of federal programs, hard choices need to be considered across the government, and NASA is no exception. NASA must compete with other departments and agencies for part of a constricted discretionary spending budget. In the near future, NASA will need to determine the resources necessary to develop the systems and supporting technologies to achieve the President's Vision for Space Exploration--while simultaneously financing its other priority programs--and structure its investment strategy accordingly. Initial implementation of the Vision as explained in NASA's Exploration Systems Architecture Study calls for completing the International Space Station, developing a new crew exploration vehicle, and returning to the moon no later than 2020. NASA estimates that it will cost approximately $104 billion over the next 13 years to accomplish these initial goals. These priorities, along with NASA's other missions, will be competing within NASA for funding. It will likely be difficult for decision makers to agree on which projects to invest in and which projects, if any, to terminate. The NASA Administrator has acknowledged that NASA faces difficult choices about its missions in the future--for example, between human space flight, science, and aeronautics missions. In the President's fiscal year 2007 budget request for NASA, the JWST has the largest budget allocation of all programs in the Science Mission Directorate's Astrophysics Division for the 5-year budget horizon from fiscal year 2007 through fiscal year 2011--nearly $2 billion of the division's $6.9 billion total budget, or about 29 percent. An inadequately informed decision to commit to the estimated $4.5 billion total funding for the JWST would significantly impact NASA's science portfolio, since funding given to the JWST will not available for other programs. Early in the planning for how to handle the JWST program's cost growth, NASA officials recognized the impact that the JWST's cost growth could have on other programs. In a July 2005 briefing to the Agency Program Management Council[Footnote 19] soon after the cost growth was identified, NASA officials stated that "something must give if JWST stays in the portfolio." The choices discussed were (1) relaxing requirements or (2) adding budget and schedule, which would mean that other missions would be deferred or deleted from the portfolio. In addition, committing to the JWST program obligates the government contractually, since it allows the prime contractor to begin implementation tasks on the very long prime contract extending from October 2002 through launch--currently planned for June 2013--plus one year. The contract states that until the project achieves the implementation milestone, contract spending is limited to formulation activities, except for long-lead items and other activities approved in writing. After the implementation milestone is achieved at program start, the contracting officer will notify the contractor by letter to proceed to implementation. According to the contracting officer, the assumption is that this is the go-ahead for the whole program. To make well-informed decisions, NASA needs the knowledge to assess the value of its programs--like the JWST program--in relationship to each other. In May 2004, we reported that, of 27 NASA programs we examined, 17 had cost increases averaging about 31percent.[Footnote 20] One of the programs in our sample was another infrared telescope program--the Spitzer Space Telescope--and it was plagued by schedule slippages caused by delays in the delivery of components, flight software, the mission operation system, and launch delays, all contributing to a 29.3 percent increase in program costs. In general, we found the programs in the sample lacked sufficient knowledge needed to make informed acquisition decisions. Insufficient knowledge to make informed investment decisions can further complicate the already-difficult choices that NASA faces. Conversely, sufficient knowledge at key junctures can facilitate well-informed investment decisions and protect the government from incurring contractual liabilities before it is appropriate. A knowledge-based approach ensures that comprehensive and comparable programmatic data are obtained. Conclusions: Within the JWST program, NASA officials have accomplished a great deal, such as the development of the large, segmented mirror that is a leap ahead in technology. Moreover, the program has support from the larger scientific community. To enhance the program's chances for success, program officials have chosen a path forward which follows NASA's policies for ensuring readiness to proceed into implementation/product development. However, the JWST program's revised strategy does not fully address the risks associated with the many challenges that the program still faces--including maturing technology, mitigating testing restrictions, and ensuring that adequate funding is available for contingencies. This puts the program at risk of further cost growth and schedule slippage. The program needs to have sufficient knowledge at key junctures to successfully address its challenges and use incremental markers to make certain that resources in terms of knowledge, time, workforce, and money match the requirements. Given the severity of the fiscal challenges our nation faces and the wide range of competing federal programs, hard choices need to be considered across the government, and NASA is no exception. Using a knowledge- based approach for NASA's new development programs such as the JWST could help the agency make the difficult choices about how to allocate its limited budget resources among competing priorities by utilizing common and consistent criteria in program evaluations. Recommendations for Executive Action: To increase the JWST program's chances of successful product development, we recommend that the NASA Administrator take the following actions: ² Direct the JWST program to fully apply a knowledge-based acquisition approach--to include incremental markers--that will not only ensure that adequate knowledge is attained at key decision points, but also hold the program accountable. These markers should include, but not be limited to: * schedules that demonstrate the maturity of all critical technologies prior to program start; * criteria to ensure the validity of test articles; * criteria to demonstrate that mature component designs being used in new configurations meet form, fit, and function standards; and: * criteria to ensure that sufficient contingency funding can be provided and phased appropriately. ² Instruct the JWST program to continue to adhere to NASA acquisition policy and base the program's go/no-go review (NAR) decision not only on adherence to that policy, but also on (1) the program's ability to demonstrate whether it is meeting the knowledge markers outlined earlier and (2) whether adequate funds are available to execute the program. Agency Comments and Our Evaluation: In written comments on a draft of this report, NASA concurred with our two recommendations and outlined actions that the agency plans to take to implement such recommendations. NASA said that it endorses the knowledge-based approach recommended and that it believes the current JWST program plan is consistent with that approach. NASA's recognition of the value of obtaining knowledge prior to moving to subsequent acquisition phases and acknowledgment that it plans to use exit criteria as knowledge markers for other JWST mission-level reviews are welcome steps toward establishing an agency-wide risk reduction culture. Now, it will be critical for NASA decision makers to enforce adherence to the discipline of the knowledge-based approach and ensure that critical product knowledge is indeed demonstrated before allowing the JWST program to proceed. In the years ahead, NASA decision makers will likely face pressures to grant waivers for going forward with immature technologies, allow programs to be restructured, and thus marginalize accountability. For a program such as the JWST, whose investment is already substantial and successful outcome eagerly anticipated by the science community, adherence to such knowledge-based principles will need to be strictly enforced. As identified in this report, NASA would be well served by applying its own technology readiness standards (reprinted in appendix II) as part of its exit criteria, and demonstrating that critical technologies are at the TRL 6 level prior to program start using a representative model or prototype- -which is very close to the actual system in form, fit, and function-- in a relevant environment. Emphasis by decision makers on the application of "form, fit, and function standards" and "validity of test articles" as exit criteria for the JWST program start and entry into Phase C will help address our concern that the current JWST technology development plan may not result in the appropriate demonstration of technology maturity prior to program start. NASA's comments are reprinted in appendix III. We are sending copies of this report to interested congressional committees and to the NASA Administrator. We will make copies available to others upon request. In addition, the report will be available at no charge on the GAO Web site at [Hyperlink, http://www.gao.gov]. If you or your staff have any questions concerning this report, please contact me at (202) 512-4841 or lia@gao.gov. Contact points for our Offices of Congressional Relations and Public Affairs may be found on the last page of this report. Key contributors to this report are acknowledged in appendix IV. Signed by: Allen Li: Director Acquisition and Sourcing Management: List of Congressional Committees: The Honorable Kay Bailey Hutchison: Chairman: The Honorable Bill Nelson: Ranking Minority Member: Subcommittee on Science and Space: Committee on Commerce, Science, and Transportation: United State Senate: The Honorable Richard C. Shelby: Chairman: The Honorable Barbara A. Mikulski: Ranking Minority Member: Subcommittee on Commerce, Justice, Science, and Related Agencies: Committee on Appropriations: United States Senate: The Honorable Sherwood L. Boehlert: Chairman: The Honorable Bart Gordon: Ranking Minority Member: Committee on Science: House of Representatives: The Honorable Ken Calvert: Chairman: The Honorable Mark Udall: Ranking Minority Member: Subcommittee on Space and Aeronautics: Committee on Science: House of Representatives: The Honorable Frank R. Wolf: Chairman: The Honorable Alan B. Mollohan: Ranking Minority Member: Subcommittee on Science, the Departments of State, Justice, and Commerce, and, Related Agencies: Committee on Appropriations: House of Representatives: [End of section] Appendix I: Scope and Methodology: To assess the extent to which the JWST acquisition strategy follows NASA policy and GAO best practices for ensuring readiness to proceed into implementation, we reviewed NASA policy on program management and compared the JWST project office's management approach to NASA policy. Additionally, we analyzed the JWST acquisition strategy and benchmarked it to best practices. We interviewed NASA and contractor officials to clarify our understanding of the JWST management approach and technology development plan in relation to NASA policy and guidelines and best practices. To deepen our understanding of JWST technical issues, we attended the 3-day Sunshield Subsystem Concept Design Review as well as the 4-day JWST System Definition Review. To evaluate the impact of the JWST acquisition strategy on NASA's ability to assess the program and make informed investment decisions in the context of its other priorities, we analyzed available JWST cost and schedule data and conducted interviews with program officials to clarify our understanding of the information. Furthermore, we requested and reviewed documentary support breaking out the components of the cost increases and schedule slippage. We also interviewed program officials to clarify our understanding of the potential impact that investment in the JWST will have on other NASA programs. In addition, we reviewed statements of the NASA Administrator, budget documents, GAO's High-Risk Series, and GAO's 21st Century Challenges to better evaluate the JWST's significance in the larger NASA and federal government context. To accomplish our work, we visited NASA Headquarters, Washington, D.C; Goddard Space Flight Center, Greenbelt, Maryland; Marshall Space Flight Center, Huntsville, Alabama; Northrop Grumman Space Technology, Redondo Beach, California; and Ball Aerospace and Technologies Corporation, Boulder, Colorado. We performed our review from August 2005 through May 2006 in accordance with generally accepted government auditing standards. [End of section] Appendix II: Technology Readiness Levels: Technology Readiness Level: TRL 1: Basic principles observed and reported; Description: Lowest level of technology readiness. Scientific research begins to be translated into applied research and development. Examples might include paper studies of a technology's basic properties; Hardware Software: None. (Paper studies and analysis.); Demonstration Environment: None. Technology Readiness Level: TRL 2: Technology concept and/or application formulated; Description: Invention begins. Once basic principles are observed, practical applications can be invented. The application is speculative and there is no proof or detailed analysis to support the assumption. Examples are still limited to paper studies; Hardware Software: None. (Paper studies and analysis.); Demonstration Environment: None. Technology Readiness Level: TRL 3: Analytical and experimental critical function and/or characteristic proof of concept; Description: Active research and development is initiated. This includes analytical studies and laboratory studies to physically validate analytical predictions of separate elements of the technology. Examples include components that are not yet integrated or representative; Hardware Software: Analytical studies and demonstration of nonscale individual components (pieces of subsystem); Demonstration Environment: Lab. Technology Readiness Level: TRL 4: Component and/or breadboard. Validation in laboratory environment; Description: Basic technological components are integrated to establish that the pieces will work together. This is relatively "low fidelity" compared to the eventual system. Examples include integration of "ad hoc" hardware in a laboratory; Hardware Software: Low fidelity breadboard. Integration of nonscale components to show pieces will work together. Not fully functional or form or fit but representative of technically feasible approach suitable for flight articles; Demonstration Environment: Lab. Technology Readiness Level: TRL 5: Component and/or breadboard validation in relevant environment; Description: Fidelity of breadboard technology increases significantly. The basic technological components are integrated with reasonably realistic supporting elements so that the technology can be tested in a simulated environment. Examples include "high fidelity" laboratory Integration of components; Hardware Software: High fidelity breadboard. Functionally equivalent but not necessarily form and/or fit (size weight, materials, etc.) Should be approaching appropriate scale. May include integration of several components with reasonably realistic support elements/ subsystems to demonstrate functionality; Demonstration Environment: Lab demonstrating functionality but not form and fit. May include flight demonstrating breadboard in surrogate aircraft. Technology ready for detailed design studies. Technology Readiness Level: TRL 6: System/subsystem model or prototype demonstration in a relevant environment; Description: Representative model or prototype system, which is well beyond the breadboard tested for TRL 5, is tested in a relevant environment. Represents a major step up in a technology's demonstrated readiness. Examples include testing a prototype in a high fidelity laboratory environment or in simulated operational environment; Hardware Software: Prototype--Should be very close to form, fit and function. Probably includes the integration of many new components and realistic supporting elements/subsystems if needed to demonstrate full functionality of the subsystem; Demonstration Environment: High-fidelity lab demonstration or limited/ restricted flight demonstration for a relevant environment. Integration of technology is well defined. Technology Readiness Level: TRL 7: System prototype demonstration in an operational environment; Description: Prototype near or at planned operational system. Represents a major step up from TRL 6, requiring the demonstration of an actual system prototype in an operational environment, such as in an aircraft, vehicle or space. Examples include testing the prototype in a test bed aircraft; Hardware Software: Prototype. Should be form, fit and function integrated with other key supporting elements/subsystems to demonstrate full functionality of subsystem; Demonstration Environment: Flight demonstration in representative operational environment such as flying test bed or demonstrator aircraft. Technology is well substantiated with test data. Technology Readiness Level: TRL 8: Actual system completed and "flight qualified" through test and demonstration; Description: Technology has been proven to work in its final form and under expected conditions. In almost all cases, this TRL represents the end of true system development. Examples include developmental test and evaluation of the system in its intended weapon system to determine if it meets design specifications; Hardware Software: Flight qualified hardware; Demonstration Environment: Developmental test and evaluation in the actual system application. Technology Readiness Level: TRL 9: Actual system "flight proven" through successful mission operations; Description: Actual application of the technology in its final form and under mission conditions, such as those encountered in operational test and evaluation. In almost all cases, this is the end of the last "bug fixing" aspects of true system development. Examples include using the system under operational mission conditions; Hardware Software: Actual system in final form; Demonstration Environment: Operational test and evaluation in operational mission conditions. Source: GAO and its analysis of NASA data. [End of table] [End of section] Appendix III: Comments from the National Aeronautics and Space Administration: National Aeronautics and Space Administration: Office of the Administrator: Washington, DC 20546-0001: June 26, 2006: Mr. Allen Li: Director, Acquisition and Sourcing Management: United States Government Accountability Office: Washington, DC 20548: Dear Mr. Li: NASA appreciates the opportunity to comment on your draft report General Accountability Office (GAO) GAO-06-634 entitled "Knowledge- Based Acquisition Approach Key to Addressing Program Challenges," which pertains to the James Webb Space Telescope (JWST) program. NASA endorses the knowledge-based acquisition approach recommended by the GAO. In part due to earlier GAO recommendations and NASA management changes, NASA believes the current JWST program plan is consistent with a knowledge-based approach and that the appropriate maturity of JWST technologies will be demonstrated well in advance of an Agency decision to proceed into Phase C. The draft report references an earlier GAO report (GAO-06-218), entitled "Implementing a Knowledge-Based Acquisition Framework Could Lead to Better Investment Decisions and Project Outcomes," in which the GAO recommended that NASA take steps to ensure that NASA projects follow a knowledge-based approach for product development. In a letter to GAO dated December 15, 2005, NASA agreed with the GAO recommendations, noting that while NASA was already employing many of the recommended practices, some of those practices were not apparent in existing NASA acquisition policy documents. NASA is currently in the process of revising relevant NASA acquisition policy documents in accordance with the commitments made in the letter to the GAO. In the current draft report, GAO recommends that the NASA Administrator take the following actions: Recommendation 1* Direct the JWST program to apply a knowledge-based acquisition approach to include incremental markers-that will not only ensure that adequate knowledge is attained at key decision points, but also hold the program accountable. These markers should include, but not be limited to: * schedules that demonstrate the maturity of all critical technologies prior to program start; * criteria to ensure the validity of test articles; * criteria to demonstrate that mature component designs being used in new configurations meet form, fit, and function standards; and: * criteria to ensure that sufficient contingency funding can be provided and phased appropriately. Concur - NASA concurs with this recommendation. The recently replanned JWST program includes a set of mission-level reviews that exceed the minimum set of reviews required by NASA Procedural Requirements 7123. Explicit exit criteria (including the criteria listed in this GAO report recommendation), are developed for each mission-level review to serve as incremental knowledge markers to ensure that adequate knowledge has been attained before proceeding to the next mission phase. Major JWST mission-level reviews include: * Technology Non-Advocate Review (T-NAR) planned for January 2007: * Preliminary Design Review (PDR) planned for March 2008 * Non-Advocate Review (NAR) planned for March 2008 Critical Design Review (CDR) planned for July 2009 * Test Readiness Review: A successful PDR/NAR will be required for Agency approval to proceed into Phase C, and a successful CDR will be required for Agency approval to proceed to Phase D. Recommendation 2: Instruct the JWST program to continue to adhere to NASA acquisition policy and base the program's go/no-go review (NAR) decision not only on adherence to that policy, but also on (1) the program's ability to demonstrate whether it is meeting the knowledge markers outlined earlier and (2) whether adequate funds are available to execute the program. Concur - NASA concurs with this recommendation. NASA will employ the monthly JWST program status reporting processes, the annual budget planning processes, and the mission-level reviews (listed above) to confirm that the JWST program continues to adhere to NASA acquisition policy. NASA will also ensure that Agency approval to proceed to Phase C will be based on the program's ability to demonstrate that it is meeting the appropriate knowledge markers, as well as on whether adequate funds are available to execute the program. Thank you for the opportunity to respond to this draft report. Signed by: Shana Dale: Deputy Administrator: [End of section] Appendix IV: GAO Contact and Staff Acknowledgments: GAO Contact: Allen Li (202) 512-4841: Staff Acknowledgments: In addition to the individual named above, Jim Morrison, Assistant Director; Greg Campbell; Keith Rhodes; Sylvia Schatz; Erin Schoening; Hai Tran; and Ruthie Williamson made key contributions to this report. [End of section] Related GAO Products: NASA Reports: NASA: Implementing a Knowledge-Based Acquisition Framework Could Lead to Better Investment Decisions and Project Outcomes. GAO-06-218. Washington, D.C.: December 21, 2005. NASA's Space Vision: Business Case for Prometheus 1 Needed to Ensure Requirements Match Available Resources. GAO-05-242. Washington, D.C.: February 28, 2005. Space Reports: Space Acquisitions: Stronger Development Practices and Investment Planning Need to Address Continuing Problems. GAO-05-891T. Washington, D.C.: July 12, 2005. Defense Acquisitions: Incentives and Pressures That Drive Problems Affecting Satellite and Related Acquisitions. GAO-05-570R. Washington, D.C.: June 23, 2005. Defense Acquisitions: Space-Based Radar Effort Needs Additional Knowledge before Starting Development. GAO-04-759. Washington, D.C.: July 23, 2004. Defense Acquisitions: Risks Posed by DOD's New Space Systems Acquisition Policy. GAO-04-379R. Washington, D.C.: January 29, 2004. Space Acquisitions: Committing Prematurely to the Transformational Satellite Program Elevates Risks for Poor Cost, Schedule, and Performance Outcomes. GAO-04-71R. Washington, D.C.: December 4, 2003. Defense Acquisitions: Improvements Needed in Space Systems Acquisition Policy to Optimize Growing Investment in Space. GAO-04-253T. Washington, D.C.: November 18, 2003. Defense Acquisitions: Despite Restructuring, SBIRS High Program Remains at Risk of Cost and Schedule Overruns. GAO-04-48. Washington, D.C.: October 31, 2003. Defense Acquisitions: Improvements Needed in Space Systems Acquisition Management Policy. GAO-03-1073. Washington, D.C.: September 15, 2003. Military Space Operations: Common Problems and Their Effects on Satellite and Related Acquisitions. GAO-03-825R. Washington, D.C.: June 2, 2003. Military Space Operations: Planning, Funding, and Acquisition Challenges Facing Efforts to Strengthen Space Control. GAO-02-738. Washington, D.C.: September 23, 2002. Polar-Orbiting Environmental Satellites: Status, Plans, and Future Data Management Challenges. GAO-02-684T. Washington, D.C.: July 24, 2002. Defense Acquisitions: Space-Based Infrared System-Low at Risk of Missing Initial Deployment Date. GAO-01-6. Washington, D.C.: February 28, 2001. Best Practices Reports: Defense Acquisitions: Assessments of Selected Major Weapon Programs. GAO-05-301. Washington, D.C.: March 31, 2005. Defense Acquisitions: Stronger Management Practices Are Needed to Improve DOD's Software-Intensive Weapon Acquisitions. GAO-04-393. Washington, D.C.: March 1, 2004. Defense Acquisitions: Assessments of Selected Major Weapon Programs. GAO-04-248. Washington, D.C.: March 31, 2004. Defense Acquisitions: DOD's Revised Policy Emphasizes Best Practices, but More Controls Are Needed. GAO-04-53. Washington, D.C.: November 10, 2003. Defense Acquisitions: Assessments of Selected Major Weapon Programs. GAO-03-476. Washington, D.C.: May 15, 2003. Best Practices: Setting Requirements Differently Could Reduce Weapon Systems' Total Ownership Costs. GAO-03-57. Washington, D.C.: February 11, 2003. Best Practices: Capturing Design and Manufacturing Knowledge Early Improves Acquisition Outcomes. GAO-02-701. Washington, D.C.: July 15, 2002. Defense Acquisitions: DOD Faces Challenges in Implementing Best Practices. GAO-02-469T. Washington, D.C.: February 27, 2002. Best Practices: Better Matching of Needs and Resources Will Lead to Better Weapon System Outcomes. GAO-01-288. Washington, D.C.: March 8, 2001. Best Practices: A More Constructive Test Approach Is Key to Better Weapon System Outcomes. GAO/NSIAD-00-199. Washington, D.C.: July 31, 2000. Defense Acquisition: Employing Best Practices Can Shape Better Weapon System Decisions. GAO/T-NSIAD-00-137. Washington, D.C.: April 26, 2000. Best Practices: DOD Training Can Do More to Help Weapon System Program Implement Best Practices. GAO/NSIAD-99-206. Washington, D.C.: August 16, 1999. Best Practices: Better Management of Technology Development Can Improve Weapon System Outcomes. GAO/NSIAD-99-162. Washington, D.C.: July 30, 1999. Defense Acquisitions: Best Commercial Practices Can Improve Program Outcomes. GAO/T-NSIAD-99-116. Washington, D.C.: March 17, 1999. Defense Acquisition: Improved Program Outcomes Are Possible. GAO/T- NSIAD-98-123. Washington, D.C.: March 18, 1998. Best Practices: Successful Application to Weapon Acquisition Requires Changes in DOD's Environment. GAO/NSIAD-98-56. Washington, D.C.: February 24, 1998. Major Acquisitions: Significant Changes Underway in DOD's Earned Value Management Process. GAO/NSIAD-97-108. Washington, D.C.: May 5, 1997. Best Practices: Commercial Quality Assurance Practices Offer Improvements for DOD. GAO/NSIAD-96-162. Washington, D.C.: August 26, 1996. FOOTNOTES [1] The JWST is a one-project program, according to a NASA official. The terms "program" and "project" are used interchangeably throughout this report. [2] GAO, NASA: Implementing a Knowledge-Based Acquisition Framework Could Lead to Better Investment Decisions and Project Outcomes, GAO-06- 218 (Washington, D.C.: Dec. 21, 2005). [3] Infrared radiation is one of the many types of "light" that comprise the electromagnetic spectrum. Infrared light is situated outside of the visible spectrum and has wavelengths longer than visible light. Astronomers generally divide the infrared portion of the electromagnetic spectrum into three regions: near infrared, mid infrared, and far infrared. The JWST will be sensitive to near-infrared and mid-infrared radiation. [4] A spectrograph is an instrument for dispersing radiation (as electromagnetic radiation or sound waves) into a spectrum and photographing or mapping the spectrum. [5] "Test as you fly" means performing the final performance and environmental test with the spacecraft fully integrated in the same configuration that it will be in when it launches, according an agency official. [6] Some budget cuts were restored after the Independent Review Team's assessment, increasing this amount to about 3 percent. [7] A "lien" is a potential cost to a project, direct or indirect, which may or may not come to fruition, for which a portion of funding reserves is set aside. According to a JWST project official, "threats" are things that concern a project or engineer, which may or may not come true, but which bear watching to see if they have validity; however, they do not require the same rigor as "liens." [8] According to a member of the Independent Review Team, "threats" were included in the analysis because after examining the project office's "threat" list, the team concluded that the "threats" had a high probability of occurring and were therefore more like "liens." [9] The NAR--a program/project milestone review prescribed by NASA Procedural Requirements 7120.5C--is intended to provide NASA management with an independent assessment of a program's readiness to move into implementation and the final design phase. [10] Our best practice reviews are identified in the "Related GAO Products" section at the end of this report. [11] GAO-06-218. [12] TRLs characterize the readiness of technologies for hand-off to project implementers. Nine levels are defined representing concepts from fundamental research level through technologies fully qualified and demonstrated in flight. [13] NASA Procedural Requirements 7120.5C, which states that its requirements are applicable to all programs and projects currently in formulation as of the effective date of March 22, 2005. [14] The pre-NAR is an independent review of programs/projects conducted at the end of the concept development phase to assess readiness to proceed into the preliminary design phase. [15] The PDR is the project milestone review which establishes the basis for proceeding with a detailed design. The purpose of the PDR is to demonstrate that the preliminary design meets all system requirements with an acceptable level of risk within the planned cost and schedule. [16] According to the mission systems engineer, the half-scale thermal vacuum test will be done using a half-scale model of the entire observatory. Deployments, including the sunshield, will be tested, and the sunshield membrane will be vibrated during the test. [17] The purpose of dynamic testing is to determine how the sunshield behaves structurally when shaken at different frequencies in order to predict the influence of disturbances on the pointing control of the JWST's optics. [18] The main components of the 1/10th scale model test article were a central mounting block, four support tubes, and four Kapton film layers. Therefore, the 1/10th scale model was not a scale version of the current JWST sunshield, which consists of five layers of Kapton membranes with special coatings, booms, hinges, deployment motors, edge cables, stowed boom restraints, stowed membrane containment structure, and other mechanisms. [19] The Agency Program Management Council is one of a system of Governing Program Management Councils responsible for assessing program and project formulation and implementation as well as providing oversight and direction. [20] GAO, NASA: Lack of Disciplined Cost-Estimating Processes Hinders Effective Program Management, GAO-04-642 (Washington, D.C.: May 28, 2004). GAO's Mission: The Government Accountability Office, the investigative arm of Congress, exists to support Congress in meeting its constitutional responsibilities and to help improve the performance and accountability of the federal government for the American people. GAO examines the use of public funds; evaluates federal programs and policies; and provides analyses, recommendations, and other assistance to help Congress make informed oversight, policy, and funding decisions. GAO's commitment to good government is reflected in its core values of accountability, integrity, and reliability. Obtaining Copies of GAO Reports and Testimony: The fastest and easiest way to obtain copies of GAO documents at no cost is through the Internet. 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